- Full Brim Safety
- Posts
- Managing Crushing Hazards - The Squeeze is On
Managing Crushing Hazards - The Squeeze is On
Full Brim Safety: Build Smart, Build Safe

Managing Crushing Hazards - The Squeeze is On
Welcome back, let's Build Smart & Build Safe! We've covered the dangers of trench collapses and machinery. Today, we're focusing on another common "caught-in/between" hazard: the risk of being crushed between objects and equipment.
On any job site, we are constantly working with and around heavy materials and machinery. A moment of distraction or a single misstep can lead to a worker being pinned or crushed, often with severe consequences.
1. Create and Maintain Clear Crush Zones
Equipment & Objects: Always maintain a safe working distance between heavy equipment and stationary objects like walls, pillars, or large pieces of material. The space in between is a "crush zone" that you must avoid.
Vehicle Movement: When equipment like a forklift or an excavator is in motion, always assume it needs more room than it appears. Never walk behind or near a vehicle that is backing up or turning.
Swing Radius: Stay out of the swing radius of excavators, cranes, and backhoes. A swinging counterweight can crush you against a wall or another object before you have time to react.
2. Secure and Store Materials Safely
Stacking: Properly stack and secure materials like lumber, pipe, or steel plates. Use cribbing or dunnage to create stable piles and prevent materials from rolling or shifting.
Heavy Loads: Be especially vigilant when heavy loads are being lowered. Never stand between the load and a stationary object. Ensure the path is clear and stable before the load is placed.
Unstable Objects: Never work under or on a load that is not fully secured or blocked.
3. Constant Awareness is Your Best Protection
Look and Listen: Always be aware of your surroundings. Listen for backup alarms, horns, and the sounds of moving equipment.
Plan Your Movement: Before you move, pause and assess where you are in relation to all equipment and materials. Take the time to go around, not through, a potential crush zone.
Don't Assume: Never assume that an equipment operator sees you. Make eye contact and get a clear signal before entering any potential danger zone.
Crushing hazards are a constant threat. Your awareness, coupled with maintaining a safe distance from all equipment and materials, is your primary defense. Tomorrow, on Fall Protection Friday, we'll discuss the unique fall hazards related to entanglement and getting caught in machinery.
Don't forget to sign your friends up for Full Brim Safety for your daily dose of construction safety tips!
-The Safety Man